Badge customization manufacturers: the production process of metal badges

Hardware badges are often used as special commemorative medals and are characterized by a round, high-end, especially copper texture. Gold Medals are premium products in badges, usually issued in limited quantities for special commemorative events. The badge made of iron material is light and thin in shape, fine in workmanship, accurate in color matching, bright in surface and not easy to corrode. Let's take a look at the manufacturing process of metal badges with badge manufacturers.

In the production process of metal badge manufacturers, every process is very important, such as drawings. Even simple lines are very important. This is a step in badge production, upon which follow-up work is based. Even artwork needs to be aligned. If the lines are missing, and no successor is found, they are all discarded. When stamping, special attention should be paid to the alignment of the die position. Polishing quality cannot be ignored. It has to be thrown until it fits. This is also very important, especially the gold plating. Time must be controlled during electroplating, otherwise chromatic aberration will easily occur. Subsequent work is coloring, just like a human face. This is usually a manual operation and requires skilled staff. By manipulating it, color on some impurities, bottoming and other problems can be avoided. Once the above process is complete, the badge can be packaged. The specific process flow includes:
1. Badge manufacturers: design badge artwork. If you want to generate 3D badge rendering, you need the support of software such as 3DMax. The ability of a color system to better match colors and reduce chromatic aberration.

2. Badge manufacturers: manufacture badge molds. Manuscripts designed on a computer were used to remove missing colors. The manuscript is made with corner color, revealing bumpy metal corners. The sensitizer is used to print on sulfuric acid paper in a certain proportion, and the engraving template is made with ink, and then the template is engraved with an engraving machine. After the engraving is completed, the model also needs to be heat treated to increase the hardness of the mold.

3, badge manufacturers: suppression. The often heat-treated badge mold equipment is placed on the stamping table, and then the pattern is transferred to different badge manufacturing materials such as copper or iron plate.

4. Badge manufacturer: punching material. Using a pre-made cutting die, extrude the object according to its shape and punch down the object.

5, badge manufacturers: polishing. Put the punched items into the polishing machine for polishing to remove the punched burrs and improve the brightness of the badge.

Badge Maker: Weld Badge Fittings, Weld the back of the product together with the Badge Specification Fittings.

7. Plating and coloring the badge. According to customer requirements, the badge can be gold-plated, silver-plated, nickel-plated, copper-plated, etc. , the badge is then tinted to finish the color and baked at high temperature to enhance color fastness.